Custom Flame-Retardant Fabric for Automotive Seating Systems
Summary
Acme Mills is collaborating with a leading global supplier of automotive seating systems to deliver customized Dymetrol Fabric FR CS200 for use in high-performance seats for motorcycles and compact vehicles. The project involves precise customization of fabric width, adherence to stringent flame-retardant standards, and alignment with the client’s production timelines.
This ongoing project reflects Acme Mills’ commitment to providing tailored textile solutions that meet evolving client needs. The Dymetrol fabric will be integrated into seating systems designed to enhance rider comfort, safety, and durability.
Project Specifications
Manufacturing Details
1. Material Selection and Preparation
Base Material: A woven polyester/Hytrel composite (C200 Dymetrol, white, 86-inch width, trimmed to 82-inch usable width).
Yarn Specifications: NE 24/2 airjet-spun 100% polyester yarn, known for its durability, elasticity, and flame-resistance properties.
2. Weaving and Flame-Retardant Finishing
Subcontracted Weaving: The base fabric is being woven by trusted subcontractors, adhering to Acme Mills’ precise specifications for structural integrity and performance.
Flame-Retardant Treatment: Post-weaving, the fabric undergoes a specialized flame-retardant finishing process to ensure compliance with automotive safety standards.
3. Slitting and Re-Rolling
Precision slitting equipment is used to trim the wide rolls to the required dimensions and re-roll them for efficient storage and shipping.
4. Packaging and Logistics
Each roll is moisture-protected and securely packaged according to the client’s specifications to ensure safe transport to their seating division.
Quality Control Steps
Incoming Material Inspection
In-Process Inspections
Final Inspection
Project Highlights
The project is on track to meet the expected delivery date with all quality and performance benchmarks being closely monitored. Acme Mills’ ability to manage custom production workflows, ensure compliance with stringent standards, and deliver client-specific solutions underscores its expertise in the automotive textile industry.
This ongoing collaboration demonstrates Acme Mills’ role as a trusted partner for advanced material solutions, reinforcing its reputation for delivering excellence in flame-retardant textiles for specialized applications.