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Textiles

Acme Mills: A World of Textiles

Engineered Solutions for Every Need

Acme Mills offers a comprehensive portfolio of advanced textiles, from high-performance composites and medical-grade knits to sustainable natural fibers and innovative nonwoven solutions. Our expertise spans diverse applications, including filtration, medical, industrial, and more.

Textile Brands
  1. AcmeKnit Knit – Warp and Circular
  2. Natura Natural Fiber Textiles
  3. Viking Needlepunch/Felt
  4. Contour Spacer Fabrics
  5. Sephira Spunbond Flatbond
  6. ValuWeb Spunbond Pointbond
  7. HydroTex Spunlace Fabrics
  8. Dymetrol Suspension Fabrics
  9. Revere Woven Textiles

AcmeKnit Knit – Warp and Circular

AcmeKnit DynaKnit knits, available in warp (DynaKnit-WPX) and circular (DynaKnit-CRX) designs, are engineered with nylon and polyester to meet diverse industrial needs. These fabrics feature unique structures and properties optimized for various applications.

Warp Knits (DynaKnit-WPX)
Crafted through vertical yarn alignment, warp knits are stable, durable, and versatile.

Key Features: High stability, resistance to runs, and controlled stretch.
Applications:
Medical: Orthopedic supports, surgical meshes.
Automotive: Durable seating fabrics.
Construction: Geotextiles for soil stabilization and erosion control.

Circular Knits (DynaKnit-CRX)
Produced in tubular form, circular knits are elastic, breathable, and soft.

Key Features: High elasticity, breathability, and comfort.
Applications:
Medical: Compression garments, flexible bandages.
Food & Beverage: Filter media for permeability.
Military: Protective clothing requiring flexibility and comfort.
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Natura Natural Fiber Textiles

Natura Natural fiber textiles are materials derived from natural sources such as plants and animals, offering sustainability, biodegradability, and versatility across various industries. Acme Mills’ Natura brand exemplifies this by providing eco-friendly, nature-inspired fabrics tailored to meet diverse industrial needs.

Key categories include:

Plant-Based Fibers:

Cotton: Soft, breathable, and ideal for clothing and home textiles.
Hemp: Strong, durable, and suitable for industrial uses.
Jute: Coarse, used in sacks, ropes, and geotextiles.
Bamboo: Sustainable, used in eco-friendly fabrics and wipes.

Animal-Based Fibers:

Wool: Excellent insulation, used in apparel and upholstery.
Silk: Soft and luxurious, for high-end garments and furnishings.

Applications:

Clothing & Apparel: Cotton, wool, and silk are valued for comfort and aesthetics.
Home Furnishings: Cotton and jute are popular for curtains, upholstery, and carpets.
Industrial Products: Hemp and jute fibers are integral to ropes, sacks, and geotextiles.
Medical Supplies: Natural fibers are used in bandages and surgical gowns for their biocompatibility.

Viking Needlepunch/Felt

Viking Needlepunch, also known as felt textiles, is a versatile nonwoven material created by mechanically interlocking fibers with barbed needles. These textiles combine durability, flexibility, and customizability, making them ideal for applications requiring high-performance materials. Key features include:

Durability: Resistant to wear and tear for long-lasting use.
Versatility: Adaptable to absorb moisture, resist heat or chemicals, and more.
Customizability: Available in various thicknesses, weights, and finishes.
Eco-Friendly Options: Can include recycled or sustainable fibers.
Cost-Effectiveness: Efficient production ensures economical solutions.

Acme Mills provides premium needlepunch textiles engineered for diverse industries, offering high-quality fibers, precise manufacturing, specialized treatments (e.g., heat setting or calendaring), and tailored solutions to meet exact specifications.

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Contour Spacer Fabrics

Contour spacer fabrics are innovative three-dimensional textiles featuring two outer layers connected by spacer yarns, offering superior airflow, moisture management, and lightweight durability. Key attributes include:

Breathability: Promotes airflow to maintain comfort and reduce heat retention.
Moisture Management: Wicks moisture for dry surfaces.
Lightweight Durability: Combines low weight with high tensile strength.
Customizable: Available in various thicknesses and resilience levels for diverse applications.
Compression Resistance: Maintains cushioning and shape under extended use.

Acme Mills enhances these capabilities with its premium spacer fabrics, including the Contour MDX brand, offering advanced engineering, long-lasting durability, eco-friendly materials, and tailored solutions to meet specific industry needs.

Sephira Spunbond Flatbond

Sephira Spunbond flatbond textiles are versatile nonwoven fabrics created by extruding and bonding continuous filaments. Available in point bond (patterned surface) or flat bond (smooth surface) styles, they are used across industries for their customizable dimensions (up to 126 inches wide), variable weights (12gsm to 300gsm), and enhanced features like UV protection, hydrophilic or hydrophobic properties, and diverse color options. Acme Mills’ Sephira brand delivers high-quality spunbond fabrics tailored to diverse applications.

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ValuWeb Spunbond Pointbond

ValuWeb Spunbond and pointbond textiles are nonwoven fabrics crafted by bonding polymer filaments that are extruded, drawn, and laid into a web. Pointbonding selectively heat-treats specific points on the fabric to enhance strength and performance, creating lightweight, durable, and versatile materials suited for various applications.

Key Attributes:

Strength and Durability: High tensile strength with tear and puncture resistance.
Lightweight: Combines structural integrity with minimal weight.
Breathability: Allows air and moisture permeability.
Customizable: Can include UV resistance, flame retardancy, or chemical resistance.
Cost-Effective: Efficient production methods ensure affordability without quality compromise.

Acme Mills offers premium spunbond and pointbond textiles featuring advanced manufacturing for consistent performance, tailored treatments for specific needs, eco-friendly options, and custom solutions to meet diverse industry demands.

HydroTex Spunlace Fabrics

HydroTex Spunlace fabrics, or hydro-entangled nonwovens, are versatile nonwoven materials created by entangling fibers with high-pressure water jets, eliminating the need for adhesives or heat bonding. They offer:

Soft Texture: Resembling traditional woven textiles.
High Absorbency: Excellent for liquid retention and wicking.
Durability: Lightweight yet strong under stress.
Customizability: Adaptable fiber blends, patterns, and finishes.

Acme Mills provides premium spunlace fabrics with features such as:

Material Options: Polyester, rayon, polypropylene, and natural fiber blends.
Custom Dimensions: Widths tailored to customer needs.
Variable Basis Weights: From lightweight to heavy-duty grades.
Additional enhancements include softness for sensitive uses, antimicrobial treatments, and hydrophilic or hydrophobic finishes, supporting diverse industrial applications.
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Dymetrol Suspension Fabrics

Dymetrol Suspension fabrics are advanced textiles designed to replace traditional foam and springs in seating applications, delivering superior comfort, durability, and ergonomic support. Key features include:

Elasticity and Strength: Consistent support with long-lasting durability.
Lightweight Design: Reduces overall seating weight.
Breathability: Enhances comfort through improved airflow.
Customization: Adjustable tension and patterns for specific applications.

Acme Mills offers premium options like Dymetrol, featuring:

Innovative Design: Monofilament and multifilament yarns for optimal performance.
Eco-Friendly Benefits: Recyclable materials with reduced waste.
Tailored Solutions: Configurations to meet unique needs.
Cost Efficiency: Eliminates complex foam and spring systems to lower production costs.

Revere Woven Textiles

Revere Woven textiles are durable and flexible materials created by interlacing yarns at right angles, providing precise control over porosity and strength for various applications. Key attributes include:

Durability: Highly resistant to wear, ideal for demanding environments.
Flexibility: Adaptable for a wide range of designs and applications.
Controlled Porosity: Enables precise regulation of air or fluid flow, critical for technical uses.

Acme Mills offers a diverse range of woven fabrics tailored to industry-specific needs, including:

Polyester Wovens: Lightweight and heavy-duty options that can be dyed and customized.
Technical Wovens: Engineered for high performance and specialized applications requiring exceptional durability.
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